This product was developed after nearly 20 years of technological research and development, breaking through foreign technical barriers to solve the problem of friction and wear in the development of high-end equipment in China.
In the industrial sector, approximately one-third of the world's primary energy is consumed by frictional processes. Due to wear and tear, 60% of mechanical equipment fails, and frictional losses can account for 5% to 7% of the total GDP. Friction can be reduced by 18%, fuel consumption can be saved by 90 billion US dollars, and CO2 emissions can be cut by 290 million tons.
| Technical indicators | Parameter |
| Particle size | Less than 30nm |
| Corrosiveness | no |
| Volatility | no |
| Film-forming ability | strong |
| Film-forming strength | Diamond-like carbon (DLC) |
| Sulfur, phosphorus, nitrogen or zinc % | no |
This invention patent is derived from a disruptive technological product developed to address foreign technological barriers in the aerospace and military industries and to solve the problems of friction and wear in the industrial field. It is a key technology to solve the "bottleneck" problems held by foreign countries.
During his doctoral studies at the State Key Laboratory of Tribology of Tsinghua University, his postdoctoral research at the Department of Automotive Engineering of Tsinghua University, and his teaching tenure at Beijing Jiaotong University, the head of the R&D team has, after over 20 years of continuous research and development breakthroughs, achieved the full artificial synthesis and preparation of nanoscale intelligent online self-healing agent products.
The product is prepared by a fully synthetic process, featuring stable performance and high cost performance. The production and application processes can achieve "0" emissions throughout, which is in line with the new material technology encouraged by the national "3060" dual carbon strategic goals in the high-end equipment field.
Application scenarios
Internal combustion engines: automobiles, engines, diesel locomotives for trains, military armored vehicles, etc.
Gearboxes: Fan gearboxes, automotive gearboxes, reducers, special transmission gearboxes, etc.
Bearings: Lubrication for bearings in traditional industries such as fans and pumps, lubrication for motor bearings, lubrication in the fields of compressors and air separation machinery, and lubrication in large-scale transmission and calendering machinery, etc.
Aviation machinery and gas turbines: aircraft engine bearing lubrication, steam turbine lubrication, gas turbine lubrication, turbine expander and other fields.
High-reliability and difficult-to-maintain equipment: aerospace vehicles, wind power equipment, nuclear power equipment, etc
Harsh operating conditions (high temperature, heavy load, etc.) : aero engines, etc
Equipment requiring long service life and high reliability: high-speed rail
Equipment with special requirements for energy conservation, environmental protection and long service life: construction machinery, etc
Severely corroded moving parts: ships, warships, etc
Professional solutions
The intelligent health management platform offers comprehensive lubrication management: it provides monitoring, diagnosis, risk alerts, and improvement plans to help users achieve proactive operation and maintenance.
Equipment remanufacturing platform
Replace the components for equipment remanufacturing to extend the service life of the parts.
1. Nano-ceramic solid lubricating coating: Addressing issues such as high temperature resistance, wear resistance, and corrosion resistance.
2. Laser additive remanufacturing.
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